CONTROL YOUR PRODUCTION WITH A DIGITAL TWIN – IN REAL TIME.

OPDPRO.CARE is an innovative digital solution for condition monitoring and predictive maintenance of machines and plants. It reduces unplanned downtimes, increases equipment availability, and enables early, proactive maintenance.

OPDPRO.CARE provides real-time monitoring, AI-powered analytics, and intuitive visualization, enabling faster decision-making and higher productivity. The solution significantly reduces maintenance costs and optimizes resource utilization compared to reactive maintenance methods.

Typically, OPDPRO.CARE pays for itself within 12 to 18 months through reduced downtimes, lower maintenance costs, and increased operational efficiency. Cost savings of 10–30% are realistically achievable, depending on the system.

Previous customers have reduced downtimes by up to 70%, significantly lowered maintenance costs, and increased productivity. The payback period ranged between 12 and 18 months.

OPDPRO.CARE is particularly suitable for machine and plant manufacturers, as well as operators in industries such as plastics, animal feed, food, and other process industries—especially where high equipment availability and process reliability are crucial.

OPDPRO.CARE increases equipment availability by minimizing downtimes and planning optimal maintenance windows. Productivity is enhanced as early fault detection prevents disruptions and improves Overall Equipment Effectiveness (OEE).

Through continuous monitoring and intelligent data analysis, OPDPRO.CARE detects anomalies early, allowing proactive intervention before critical failures occur. This reduces unplanned downtimes by up to 70%.

Internet-enabled sensors or existing sensor data, integration with machine control systems or PLCs, and access to the cloud (or a local solution) are required. OPDPRO.CARE is flexible and can be integrated with various systems.

Yes, OPDPRO.CARE is system-agnostic and supports standardized interfaces (e.g., OPC UA, MQTT, KNX, Profinet), ensuring compatibility with leading manufacturers such as Siemens, Rockwell, Beckhoff, B&R, and others.

Integration is done via open interfaces like OPC UA or MQTT. Both cloud-based and on-premise installations are possible, tailored to customer-specific security and IT infrastructure requirements.

OPDPRO.CARE features a user-friendly interface designed specifically for operators and maintenance personnel. Data is clearly visualized, and key information is easily accessible without requiring specialized IT knowledge.

The onboarding effort is minimal: typically, 1–2 days of training are sufficient to familiarize employees with OPDPRO.CARE. Additionally, comprehensive documentation and ongoing support are provided.

Comprehensive German- and English-speaking support is available with individually agreed Service Level Agreements (SLAs). Typical response times range from a few hours to a maximum of 24 hours.

Data is securely encrypted during transmission and storage, either on certified cloud servers within the EU (GDPR-compliant) or locally on your own servers, depending on your preference and compliance requirements.

Yes, OPDPRO.CARE meets current data protection standards according to GDPR and modern IT security standards such as ISO 27001. The solution undergoes regular audits and updates to ensure maximum security.

OPDPRO.CARE is continuously evolving, with planned enhancements such as new AI features, industry-specific extensions, and regular security updates. Customers receive access to these improvements as part of their maintenance contract.

Yes, OPDPRO.CARE is already successfully implemented in companies in the plastics, animal feed, and machinery industries. We are happy to connect you with reference customers.